QCS Solutions for Nonwoven
Tasowheel’s Scienta specializes in measuring felt, textiles, plastics, and other synthetic nonwoven materials. We have developed advanced non-radioactive sensors to accurately measure the basis weight of PP, PA, and PES. Our technology is designed to support high-speed nonwoven production, delivering reliable data, improved quality control, and stable performance across a wide range of materials. With precise measurement, robust design, and easy integration into existing lines, our solutions help nonwoven manufacturers enhance product consistency, reduce waste, and optimize overall production efficiency.
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Measurements
| Online sensor | Technology | Range & Accuracy |
|---|---|---|
| Basis weight | Radiation based, Beta Xray | 20..900 g/m², 0.2 g/m² |
| Moisture | IR based | 0..20 %, 0.15 % |
| Moisture | Microwave based | 2..300 g/m² water, 0.2 % |
| Ash content | Xray | 0..300 g/m² Ash, 0.2 g/m² |
| Porosity | ACA systems | Up to 50.000 ml/min |
| Thickness | Optical | 20..4000 μm, 4μm or 3%, profile accuracy 2μm |
| Orientation & Formation | Optical | +-1 degree |
Solutions
Control Systems
Our decades of experience in designing and manufacturing innovative systems guarantees highest quality, compact design and easy maintenance. Our control system enhances nonwoven production lines by minimizing both material and energy consumption
Moisturizer
Excellent moisture profile thanks to air atomizing spray nozzles that combine water and air creating optimal droplet size and ensure excellent absorption to the web. Moisturizers: 30 mm, 60 mm, or 120 mm resolution
Steambox
Tasowheel’s systems ensure uniform CD profiles and highly stable MD production through precise control of zones with resolutions tailored to each application. Steamboxes: 60–250 mm resolution
References
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